OLD MACHINES. NEW PERFORMANCE. A RETROFIT THAT PAYS OFF.
Rising costs, economic uncertainty, and increasing pressure to operate sustainably are posing major challenges for many companies. A retrofit is the smart answer: your existing cutting machine is technically upgraded, made more efficient, and more environmentally friendly—without the high investment required for a new machine.
With our retrofit program, we ensure that your cutting machines remain equipped with state-of-the-art technology and take their productivity to the next level. A wide range of options is available, from upgrading individual components to a comprehensive modernization of your system. By replacing or adding components, we extend the service life of your machines while simultaneously increasing their efficiency.
Modernization brings your systems up to the latest technological standards and enables the use of advanced technologies. Typical components used in the retrofit program include new generations of plasma systems for the plasma cutting process, high-performance oxyfuel torches, and drilling units. Additional marking systems—such as plasma, needle, or ink marking—simplify downstream processing of cut parts and sustainably optimize production processes.
By selectively expanding, replacing, or modifying specific elements of your machine, impressive performance gains can be achieved. In many cases, simply increasing the number of torches is enough to significantly boost productivity. At the same time, safety-related equipment can be retrofitted to create a safer working environment. Our tailored solutions minimize downtime and ensure fast implementation. You also benefit from comprehensive documentation, including wiring diagrams, as well as detailed pre-assembly to enable smooth installation.
Messer Cutting Systems Slovensko, s.r.o.
Krajná 10
821 04 Bratislava
Slovensko
Solution
- Significant productivity gains with minimal investment
- Extended service life and improved spare parts availability
- Minimal downtime thanks to rapid implementation
- Retrofitting of safety and process optimization features
- Sustainability: Continuing to use existing machines in a resource-efficient and energy-efficient manner
How a retrofit transforms your machine
MULTITHERM (Year 2007)
BEFORE
MULTITHERM (RETROFIT 2026)
AFTER
OmniMat (Year 2008)
BEFORE
OmniMat (RETROFIT 2025)
AFTER
FAQ
What is a retrofit?
A retrofit is the targeted modernization of existing cutting machines. The basic mechanical components remain in place, while the controls, drive technology, software, and processes are updated to the latest standards to improve performance, safety, and future-readiness.
For which machines is a retrofit a good idea?
A retrofit is particularly suitable for machines with robust mechanics whose electrical systems, controls, or software are outdated, or for which spare parts are becoming difficult to obtain.
Retrofit or New Machine – Which Is the Better Choice?
A retrofit typically involves significantly lower investment costs than purchasing a new machine, while still delivering a significant increase in performance. In addition, there are no long lead times, foundation work, or extensive training requirements.
When does a retrofit pay off?
A retrofit often pays for itself in a short time, e.g., through reduced downtime, higher cut quality, less waste, and lower maintenance costs.
Can a retrofit be implemented in stages?
Yes. Retrofit measures can be planned and implemented in a modular fashion, e.g., first the control system, then processes or additional functions. This keeps the investment flexible and predictable.
Is the retrofit prepared while the machine is still in operation?
Yes. Analysis, planning, and parts preparation are typically carried out while your machine is still in production to keep production downtime as short as possible.
How long will the machine be out of service?
Thanks to detailed planning and pre-assembly, downtime can often be reduced to a minimum. The exact duration depends on the scope of the retrofit and will be agreed upon transparently in advance.
How is the retrofit prepared?
You contact us, and together we discuss your requirements and the technical capabilities of your machine. Based on this, you will receive a customized quote to ensure implementation with the shortest possible downtime.
Does the machine meet current safety standards after the retrofit?
Retrofit measures can be specifically used to bring machines up to current safety requirements and standards, an important aspect for operator responsibility and audits.
What about spare parts and service after the retrofit?
The use of modern, standardized components improves long-term spare parts availability. In addition, customers benefit from Messer Cutting Systems’ global service network.
Is my machine future-proof after the retrofit?
In many cases, yes. Up-to-date controls, software releases, and operating systems lay the foundation for future updates and enhancements without requiring another major modernization.
